Camera module

ABSTRACT

A camera module is disclosed, the camera module including a PCB (Printed Circuit Board), a base arranged at an upper surface of the PCB, a holder member arranged at an upper surface of the base and formed with a plurality of magnet reception portions, a surface of which facing the base is opened, and a plurality of magnets coupled to the magnet reception portions, wherein the base is formed with a protrusion configured to support a bottom surface of the magnet by being protrusively formed at a position corresponding to an opening of the magnet reception portions.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 15/057,750, filed Mar. 1, 2016; which is a continuation of U.S. application Ser. No. 14/324,588, filed Jul. 7, 2014, now U.S. Pat. No. 9,300,850, issued Mar. 29, 2016; which claims the benefit under 35 U.S.C. § 119 of Korean Application No. 10-2013-0078498, filed Jul. 4, 2013; all of which are hereby incorporated by reference in their entirety.

BACKGROUND Field of the Disclosure

The present disclosure relates to a camera module.

Background of the Related Art

A camera module may include an optical system comprising at least one lens. At this time, the optical system may include an actuator module configured to perform an auto-focusing function and hand-shake correction function.

The actuator module may be variably configured and generally uses a VCM (Voice Coil Motor). The VCM can perform an auto-focusing function by being operated through electromagnetic interaction between a magnet secured on a holder member and a coil wound on a periphery of a bobbin reciprocally arranged at a lens barrel side.

At this time, a lateral wall of the holder member of the VCM is formed with a through hole corresponding to the magnet in terms of shape, and the through hole is adhesively fixed by the magnet using an adhesive member. In order to form a through hole on the holder member, it is essential to use a slide core on an injection-molded holder member with resin. A manufacturing cost of a mold having a slide core used for forming a through hole at a lateral surface is higher cost-wise 10 to 15 times than a general injection mold, which eventually results in increased manufacturing cost of parts. Furthermore, another disadvantage is that there is a high possibility of foreign objects being introduced into camera module due to short gap path formed by a shield can, a base and a holder member.

BRIEF SUMMARY

Accordingly, the present disclosure has been made keeping in mind the above disadvantages/problems occurring in the prior art, and it is an object of the present disclosure to provide a camera module configured to reduce a manufacturing cost of mold and to minimize introduction of foreign objects.

Advantageous Effects

In one general aspect of the present disclosure, there is provided a camera module, the camera module comprising:

a PCB (Printed Circuit Board);

a base arranged at an upper surface of the PCB;

a holder member arranged at an upper surface of the base and formed with a plurality of magnet reception portions, a surface of which facing the base is opened; and

a plurality of magnets coupled to the magnet reception portions, wherein the base is formed with a protrusion configured to support a bottom surface of the magnet by being protrusively formed at a position corresponding to an opening of the magnet reception portions.

Preferably, but not necessarily, the base may be formed with the protrusions to allow a distance between an upper surface of the magnet reception portion and the protrusion to have a width corresponding to a height of the magnet when the base and the holder member are coupled.

Preferably, but not necessarily, the protrusion and the magnet may have a mutually corresponding width.

Preferably, but not necessarily, the base may be configured such that an insertion groove is formed at a surrounding of the protrusion, and the holder member is configured such that an insertion lug is formed at a position corresponding to that of the insertion groove.

Preferably, but not necessarily, the base may be formed at a corner area based on a bottom surface with a convex part formed higher than the protrusion, and the holder member is formed with a concave part at a position corresponding to that of the convex part.

Preferably, but not necessarily, a surface of the magnet facing the holder member may have a polarity different from that of a surface of the magnet facing the base.

Preferably, but not necessarily, the camera module may further comprise a shield can that is coupled to the base to accommodate the holder member therein.

Preferably, but not necessarily, the shield can may be formed with a metal material to accommodate therein the convex part formed on the base, the insertion groove and the protrusion.

Preferably, but not necessarily, the base may be formed with a hitching part coupled to the shield can and the hitching part may be protrusively formed outside of the convex part, the insertion groove and the protrusion.

Preferably, but not necessarily, the base may include an insertion groove formed at a surrounding of the protrusion, and a convex part protrusively formed at a corner area, and the holder member may include an insertion lug formed at a position corresponding to that of the insertion groove and a concave part formed at a position corresponding to that of the convex part, and the holder member may be so formed as to allow the magnet reception portion, the concave part and the insertion lug to be arranged in the order of increasing height based on an upper surface of the holder member.

The camera module according to exemplary embodiments of the present disclosure has an advantageous effect in that the magnet reception portion of the holder member is formed at a surface facing the base with an opening, not in the shape of a through hole to dispense with a mold using a slide core, whereby a manufacturing cost can be reduced.

Another advantageous effect is that a surface facing the magnet of the base is extended to allow a distal end of the base to directly contact the magnet, whereby foreign object intake path leading to the magnet reception portion coupled to the shield can, the base and the holder member is relatively lengthened to minimize inflow of foreign objects.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is an exemplary view illustrating a configuration of a camera module according to an exemplary embodiment of the present disclosure,

FIG. 2 is an exploded view illustrating a coupled relationship between a holder member and a base of FIG. 1, and

FIG. 3 is a schematic view illustrating a coupled relationship of a base according to another exemplary embodiment of the present disclosure.

DETAILED DESCRIPTION

Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.

FIG. 1 is an exemplary view illustrating a configuration of a camera module according to an exemplary embodiment of the present disclosure, FIG. 2 is an exploded view illustrating a coupled relationship between a holder member and a base of FIG. 1, and FIG. 3 is a schematic view illustrating a coupled relationship of a base according to another exemplary embodiment of the present disclosure.

FIG. 1 is an exemplary view illustrating a configuration of a camera module according to an exemplary embodiment of the present disclosure.

Referring to FIG. 1, the camera module according to an exemplary embodiment of the present disclosure may include a PCB (10), a base (20), a holder member (30), a shield can (40) and a lens part (50). The exemplary embodiment of the present disclosure is a camera module having a VCM as an actuator.

The PCB (10) may include an image sensor (not shown) and may be connected to an electronic device such as a mobile device. To be more specific, the PCB (10) may apply an electric power for driving a VCM. The image sensor (not shown) may be mounted at a center of an upper surface of the PCB (10) to allow being positioned along an optical direction with one or more lenses (not shown) accommodated inside the lens part (50, described later). The image sensor serves to convert an optical signal of an object incident through a lens to an electric signal.

The base (20) is arranged at an upper surface of the PCB (10), and may be arranged with a filter at a position corresponding to that of the image sensor. In this case, the filter may be mounted at a through hole formed at a center of the base (20), and may be provided with an infrared ray filter or a blue filter. At this time, the filter may be formed with a film material or a glass material, for example, and may be arranged with a flat optical filter such as an imaging surface protection cover glass or a cover glass coated with infrared blocking material.

The holder member (30) is arranged therein with a lens holder configured to support a plurality of lens parts (50), and a lens holder, and may be arranged with a vertically-movable bobbin wound at a periphery with a coil. Furthermore, the periphery of the holder member (30) may be arranged with a magnet (32) at a position corresponding to that of the coil, and each surface of the holder member (30) may be formed with a magnet reception portion (31) in order to arrange the magnet (32).

According to an exemplary embodiment of the present disclosure, the holder member (30) may be arranged at an upper surface and a bottom surface with an upper and bottom elastic members configured to elastically support a lifting operation of the bobbin, and the holder member (30) may be formed at an upper surface with a through hole corresponding to an opening of the shield can (40), and formed with a coupling lug (35) coupled by the upper elastic member. Furthermore, the holder member (30) may be protrusively formed with at least two stoppers (36) configured to simultaneously maintain a discrete distance from the shield can (40, described later) and to protect the holder member (30) from outside shock, each of the at least two stoppers being spaced apart at a predetermined distance.

The holder member (30) may be formed at an upper surface with a reception groove (37) where a part of the upper elastic member (described later) is to be accommodated. To be more specific, the upper elastic member (not shown) may be provided with a leaf spring which may be arranged at an upper surface of the holder member (30), whereby the shield can (40) may be assembled therein with the upper elastic member, the holder member (30) and the magnet (32) in that order, the structure of which can greatly simplify an assembly process.

Alternatively, the holder member (30) may not be formed with the coupling lug (35) and/or the reception groove (37), and the upper elastic member may be inserted into an inner surface of the holder member (30). That is, the upper elastic member may take a shape corresponding to that of the inner surface of the holder member (30), whereby the shield can (40) may be assembled therein with the holder member (30), the upper elastic member and the magnet (32) in that order, the structure of which can greatly simplify an assembly process.

The shield can (40) may be coupled to the base (20) to close a bottom surface and to form an exterior look of the camera module. The shield can (40) may receive the holder member (30) to inhibit the holder member (30) from being exposed to the outside. The shield can (40) may be formed at an upper surface with an opening to be shaped in the form of a cube or a rectangular parallelepiped that is opened at a bottom surface. However, the present disclosure is not limited thereto. The shield can (40) may be formed with a metal material to block an electromagnetic wave generated from the camera module and to inhibit an outside noise component from entering the camera module. Thus, the shield can (40) may be formed with a metal material such as iron or aluminum, and may be electroplated with a metal such as nickel.

An inner surface of the shield can (40) facing the holder member (30) may be provided with support means configured to support the upper elastic member, and may be fixedly coupled by a separate cover member as well.

The holder member (30) may be formed in a shape corresponding to that of the inner surface of the shield can (40), and in the exemplary embodiment of the present disclosure, the magnet reception portion (31) formed at the holder member (30) may be provided in a shape of an opening opened at a distal end, and as illustrated in FIG. 2, the magnet reception portion (31) may be formed with an opening opened at a surface facing the base (20).

The magnet reception portion (31) may be formed at a position arranged with the magnet (32). When the holder member (30) is provided in a square shape, the magnet (32) may be arranged at each surface of the squared holder member (30) and therefore a total four magnet reception portions (31) may be arranged. The magnet reception portion (31) may be formed in a size corresponding to that of the magnet (32) and may be formed in other sizes if necessary for design.

Each of the magnets (32) may be formed with a same magnetic force, and may be formed with an N pole at an upper side and with a S pole at a bottom side as illustrated in FIGS. 2 and 3, and a surface facing a periphery of the holder member (30) and a surface facing an inner surface of the holder member (30) may be arranged with a mutually different magnetic pole.

The magnet (32) may be so formed at an outer surface as to contact an inner surface of the shield can (40), and may be so formed as to contact the magnet support part (31), where each lateral surface faces the other lateral surface. In the exemplary embodiment of the present disclosure, although it is described that the magnet support part (31) is formed at each surface of the holder member (30) to allow each magnet to take a shape of a rectangular parallelepiped, each of the magnets may be formed in a bent shape of “¬”, if the magnet support part (31) is formed at each corner of the holder member (30). Furthermore, the magnet may be so processed as to have a curved surface at the time of processing.

The lens part (50) may be a lens barrel, but the present disclosure is not limited thereto and any holder structure configured to support the lens may be acceptable. The present exemplary embodiment of the present disclosure exemplifies a case where the lens part is a lens barrel or a bobbin coupled with a lens barrel. The lens part (50) may be arranged at an upper surface of the base (20), and arranged at a position corresponding to that of an image sensor (described later). The lens part (50) may be arranged with one or more lenses (not shown).

The bobbin is coupled to the lens barrel to secure the lens barrel, where a coupling method between the lens barrel and the bobbin may use a screw thread method by forming a screw thread on an inner surface of the bobbin and on a periphery of the lens part (50), but may use a non-screw thread method that uses adhesive. It should be apparent that an adhesive can be used on the screw thread method for stronger coupling after the lens barrel and the bobbin are screwed.

The characteristic of the exemplary embodiment of the present disclosure is that the magnet reception portion (31) is not formed in the shape of a through hole at the lateral surface of the holder member (30) in forming the holder member (30), but formed to have an opened opening at a distal end unlike the conventional method, where a structure for supporting a floor surface of the magnet (32) may be integrally provided on the base (20).

That is, as illustrated in FIGS. 2 and 3, the base (20) facing the magnet (32) may be formed with a protrusion (100) configured to be contacted to a bottom surface of the magnet (32). That is, the base (20) may be formed with the protrusion (100) that is protrusively formed at a position corresponding to that of the opening of the magnet reception portion (31) to support a bottom surface of the magnet (32).

To be more specific, the protrusion (100) may have a width corresponding to that of the magnet (32), and a distance from an upper surface of the magnet reception portion (31) to the protrusion (100) may have a width corresponding to a height of the magnet (32) when the base (20) and the holder member (30) are coupled.

When the base (20) is provided with the protrusion (100) as noted above, introduction of a foreign object into the camera module through a coupled surface between the base (20) and the shield can (40) can be minimized due to increased moving distance to a contact surface between the magnet arranged at the holder member (30) and the protrusion (100).

Meantime, as illustrated in FIGS. 2 and 3, a surface of the base (20) and a surface of the holder member (30) that faces the surface of the base (20) may take a corresponding shape. That is, a distal end of the base (20) may be provided with a convex part (23), and the holder member (30) may be provided with a concave part (33) corresponding to the convex part (23).

Furthermore, a concave insertion groove (24) may be formed between the protrusion (100) of the base (20) and the convex part (23), and the holder member (30) corresponding to the insertion groove (24) may be formed with an insertion lug (34) longer than the concave part (33) of the holder member (30).

At this time, the insertion lug (34) may be protruded from the concave part (33), and the insertion groove (24) may be concavely formed at the protrusion (100). In short, the holder member (30) may be so formed as to allow the magnet reception portion (31), the concave part (33) and the insertion lug (34) to increase in height in that order based on the upper surface of the holder member (30), and the base (20) is so formed as to allow the insertion groove (24), the protrusion (100) and the convex part (23) to increase in height in that order based on the bottom surface of the base (20). This structure can effectively inhibit the foreign object from entering the camera module by forming a coupled line of the base (20) and the holder member (30) in a complicated manner.

Furthermore, a surface or a corner of the insertion lug (34) of an optical axis direction may take a curved shape formed by being spaced apart from the lens part (50) at a predetermined distance in order to remove interference when the lens part (50, described later) moves to an optical direction. The shape may be formed in the same way as for each surface of the base (20) and the holder member (30), but may take a differently depending on design purpose.

Meantime, the base (20) may be formed with a hitching part (25) coupled by the shield can (40), and the hitching part (25) may be protrusively formed from a lateral surface of the base (20) toward an outside of the convex part (23), the insertion groove (24) and the protrusion (100). Furthermore, the base (20) may be protrusively formed from a bottom surface with at least one mounting lug (26) that is mounted at a concave groove of the PCB (10).

According to the exemplary embodiment of the present disclosure, no sliding core is required on a mold during injection molding of the holder member (30) because the magnet reception portion (31) of the holder member (30) supporting the magnet (32) is provided, not in the shape of a through hole, but in the shape of an opened opening. Thus, the holder member (30) can be manufactured at a relatively low price using a general mold whereby a manufacturing cost of holder member (30) can be reduced.

Furthermore, the insertion process of magnet (32) used to be manually performed can be automated because the base (20), the magnet (32) and the holder member (30) can be assembled to a same direction. Still furthermore, the introduction of foreign object can be minimized because a foreign object moving distance is relatively lengthened, and because a coupled position between the magnet (32) and the protrusion (100) can be arranged at a location higher than that of a conventional coupled position between the holder member (30) and the base (20). The above-mentioned camera module according to exemplary embodiments of the present disclosure and attached drawings may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein. Thus, it is intended that embodiment of the present disclosure may cover the modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents. 

What is claimed is:
 1. A voice coil motor, the voice coil motor comprising: a holder member; a lens holder disposed in the holder member; a base disposed below the holder member; a coil disposed on the lens holder; and a magnet disposed on the holder member and facing the coil, wherein the holder member comprises an upper surface, a first lateral surface extending downwardly from the upper surface, a second lateral surface extending downwardly from the upper surface and adjacent to the first lateral surface, an opened-bottom magnet reception part formed in the first lateral surface, and a concave part recessed from a lower portion of the holder member, wherein the concave part is located at a corner of the holder member where the first lateral surface of the holder member meets the second lateral surface of the holder member, and the concave part is continuously present in a transition from the first lateral surface of the holder member to the second lateral surface of the holder member at the corner of the holder member, wherein the magnet is disposed on the magnet reception part of the holder member, and wherein the base comprises an upper surface, a first lateral surface extending upwardly from the upper surface and corresponding to the first lateral surface of the holder member, a second lateral surface extending upwardly from the upper surface and adjacent to the first lateral surface while corresponding to the second lateral surface of the holder member, and a convex part protruding from the upper surface of the base and coupled to the concave part of the holder member, wherein the convex part is located at a corner of the base that corresponds to the corner of the holder member and is where the first lateral surface of the base meets the second lateral surface of the base, and wherein the convex part is continuously present in a transition from the first lateral surface of the base to the second lateral surface of the base at the corner of the base.
 2. The voice coil motor of claim 1, wherein a lower surface of the magnet faces the upper surface of the base, wherein the convex part comprises a plurality of convex parts, and wherein the magnet is disposed between adjacent two convex parts of the plurality of convex parts.
 3. The voice coil motor of claim 1, wherein the concave part of the holder member comprises four concave parts formed on four corners of the holder member, respectively, and wherein the magnet reception part of the holder member is disposed between adjacent two concave parts of the four concave parts.
 4. The voice coil motor of claim 1, wherein an upper surface of the convex part of the base is disposed at a position higher than that of a lower surface of the magnet.
 5. The voice coil motor of claim 1, wherein the convex part of the base is overlapped with a portion of the magnet in a horizontal direction.
 6. The voice coil motor of claim 1, wherein the convex part of the base takes a shape corresponding to the concave part of the holder member.
 7. The voice coil motor of claim 1, wherein the concave part of the holder member is spaced apart from the magnet reception part of the holder member.
 8. The voice coil motor of claim 1, wherein the holder member comprises a lug formed between the concave part and the magnet reception part and protruding lower than a lower surface of the magnet, wherein the lug comprises a first part overlapped with the convex part of the base in a direction perpendicular to an optical axis direction, and wherein an outer lateral surface of the first part of the lug extends with a constant width from an upper end to a lower end in the optical axis direction.
 9. The voice coil motor of claim 8, wherein the base comprises a groove formed on the upper surface of the base, wherein the lug of the holder member is inserted into the groove of the base, wherein the magnet comprises four magnets, and wherein the lug is disposed on both sides on each of the four magnets.
 10. The voice coil motor of claim 1, wherein a lateral surface of the magnet is completely overlapped with the holder member in a horizontal direction from an upper end of the magnet to a bottom end of the magnet.
 11. The voice coil motor of claim 1, wherein an upper surface of the magnet facing the holder member has a polarity different from that of a lower surface of the magnet facing the base.
 12. The voice coil motor of claim 1, comprising a shield can coupled to the base and accommodating the holder member therein.
 13. The voice coil motor of claim 12, wherein the shield can is formed with a metal material and accommodates a portion of the base therein.
 14. The voice coil motor of claim 12, wherein the base is formed with a hitching part coupled to the shield can, and wherein the hitching part is formed in a protrusive manner outside of the base.
 15. A camera module, the camera module comprising: a PCB (Printed Circuit Board); an image sensor disposed on the PCB; the voice coil motor of claim 1 disposed on the PCB; and a lens coupled with the lens holder of the voice coil motor.
 16. A mobile device, comprising the camera module of claim
 15. 17. A voice coil motor, the voice coil motor comprising: a holder member; a lens holder disposed in the holder member; a base disposed under the holder member; a coil disposed on the lens holder; a magnet disposed at a position corresponding to that of the coil, wherein the holder member comprises an upper surface, a first lateral surface extending downwardly from the upper surface, a second lateral surface extending downwardly from the upper surface and adjacent to the first lateral surface, a magnet reception part formed in the first lateral surface and recessed from a lower part of the holder member, and a concave part recessed from the lower part of the holder member, wherein the concave part is located at a corner of the holder member where the first lateral surface of the holder member meets the second lateral surface of the holder member, and the concave part is continuously present in a transition from the first lateral surface of the holder member to the second lateral surface of the holder member at the corner of the holder member, wherein the magnet is disposed on the magnet reception part of the holder member, wherein the base comprises an upper surface, a first lateral surface extending upwardly from the upper surface and corresponding to the first lateral surface of the holder member, a second lateral surface extending upwardly from the upper surface and adjacent to the first lateral surface while corresponding to the second lateral surface of the holder member, a protrusion formed on the upper surface of the base, and a convex part formed on the upper surface of the base and protruding higher than the protrusion, wherein the convex part is located at a corner of the base that corresponds to the corner of the holder member and is where the first lateral surface of the base meets the second lateral surface of the base, and wherein the convex part is continuously present in a transition from the first lateral surface of the base to the second lateral surface of the base at the corner of the base, and wherein the convex part of the base is coupled to the concave part of the holder member.
 18. The voice coil motor of claim 17, wherein a lower surface of the magnet faces an upper surface of the protrusion of the base, and wherein the magnet reception part of the holder member is spaced apart from the concave part of the holder member.
 19. The voice coil motor of claim 17, wherein the convex part of the base takes a shape corresponding to the concave part of the holder member. 